Sausages, bacon, ham, venison, turkey, ribs, cheeses, salmon… These are just some of the many amazing foods you can make with a smoker!
If you’re dreaming of delicious, freshly smoked food made in your backyard, then this is a great project for you – your smokehouse. Most commercially sold smokers are small and are only for hot smoking – this limits the kind and amount of food you can make. So a great solution would be to make yours. You can make as much as you want or a family occasion requires.
This cement block smokehouse is a great DIY project that will inspire you to experiment with making delicious food. It has a lot of room, so you can smoke huge amounts in a single batch. It also allows for cold smoking, which is entirely different from hot smoking.
How to Make a Cement Block Smokehouse
Do you have several smoker recipes that you want to make? Make a cement block smokehouse and experiment with all your recipes for it!
Materials:
- Concrete Mix
- Cement Blocks
- Rafters
- Roof Shingles
- 32 7-1/2″ Glass Blocks (for windows)
- 100 sq ft Shingles
- 4 sheets of Plywood
- Firebox
Tools:
- Measuring Tape
- Chalk Line
- Spirit Level (2-foot or 4-foot)
- Square
- Trowel
- Shovel
- Corner Plastic Line Blocks
- Wheelbarrow/Mortar Board
- Hammer/Nail Gun
- Circular Saw
- Cordless Drill
- Speed Square
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Steps:
Building a cement block smokehouse is not only cost-effective but also allows you to customize it to suit your smoking needs. Here’s how you can build a smokehouse that holds more meat than store-bought smokers.
- Design and Planning
- Determine the size, layout, and features of your smokehouse based on available space, your smoking needs, and personal preferences.
- Consider factors such as the number of smoking racks, ventilation, and access points.
- Prepare the Foundation
- Clear and Level the Ground: Clear the area where you plan to build the smokehouse and ensure the ground is level.
- Lay the Foundation: Use cement blocks or pour a concrete slab to make a solid foundation for your smokehouse. Ensure the foundation is level and properly cured before proceeding.
- Build the Walls
- Mix and Apply Concrete. Mix the concrete according to the manufacturer’s instructions and apply a layer to the foundation where the first course of cement blocks will be laid.
- Lay the First Course: Begin laying the first course of cement blocks around the perimeter of the foundation. Use a level to ensure the blocks are plumb and level.
- Stack Additional Courses: Continue stacking additional courses of blocks, alternating the direction of each layer for stability. Leave openings for windows and doors as needed, and insert glass blocks for windows.
- Install Rafters and Roof
- Frame the Roof: Install rafters across the top of the smokehouse walls, ensuring they’re evenly spaced and securely anchored to the walls.
- Add Roofing Material: Install roof shingles or other roofing material of your choice over the rafters to provide protection from the elements.
- Construct the Firebox
- Design and Build the Firebox: Determine the location and size of the firebox, which will provide the heat and smoke for smoking your food.
- Construct the firebox using fireproof materials such as fire bricks or concrete blocks, ensuring it’s properly ventilated and safely positioned relative to the smokehouse.
- Finish and Customize
- Complete the Interior: Finish the interior of the smokehouse with plywood sheets or other materials to create shelves and smoking racks for your food.
- Add Finishing Touches: Paint or stain the exterior of the smokehouse to match your aesthetic preferences, and add any additional features such as vents, handles, or decorative elements.
Adding finishing touches to your smokehouse can enhance its appearance and functionality while reflecting your personal style.
1. Exterior Finishes:
- Paint or Stain: Choose a paint or stain that complements your outdoor space and matches your aesthetic preferences. Consider weather-resistant options designed for exterior use to protect it from the elements.
- Sealant: Apply a clear sealant or weatherproof coating to protect the exterior finish from moisture, UV rays, and other environmental factors.
- Decorative Accents: Add decorative elements such as trim, moulding, or faux finishes to customize its appearance and enhance its visual appeal.
2. Functional Features:
- Vents: Install vents or louvres to improve airflow and ventilation within the smokehouse. Position vents strategically to facilitate the removal of smoke and regulate temperature during the smoking process.
- Handles: Attach sturdy handles to doors or access panels for easy opening and closing. Choose handles that are durable and weather-resistant for long-lasting performance.
- Locks: Consider adding locks or latches to secure doors and access points when it is not in use. This can help prevent unauthorized access and ensure the safety of your equipment and supplies.
3. Lighting:
- Exterior Lighting: Install exterior lighting fixtures to illuminate the area around it for added safety and visibility, especially during nighttime use.
- Interior Lighting: Add lighting inside the smokehouse to improve visibility when loading and unloading food, cleaning, or monitoring the smoking process. Choose weatherproof fixtures or LED lights designed for outdoor use.
4. Signage and Labeling:
- Nameplate: Create a custom nameplate or sign for it to personalize the space and add a decorative touch. Consider engraving or painting its name for a unique and memorable feature.
- Labels: Label shelves, racks, and storage areas inside the smokehouse to organize equipment, supplies, and smoked products. Use waterproof labels or markers to ensure durability and legibility over time.
5. Safety Features:
- Fire Extinguisher: Keep a fire extinguisher readily accessible near it to quickly respond to emergencies and prevent the spread of fire.
- First Aid Kit: Stock a first aid kit with essential supplies for treating minor injuries or accidents that may occur during smoking or maintenance activities.
- Emergency Contact Information: Display emergency contact information, including phone numbers for local fire departments and emergency services, in a prominent location near the smokehouse.
6. Landscaping and Surroundings:
- Plantings: Incorporate landscaping elements such as flower beds, shrubs, or potted plants around it to soften its appearance and integrate it into the surrounding environment.
- Pathways: Make pathways or walkways leading to the smokehouse for easy access and navigation. Use materials like gravel, paving stones, or wood chips to define pathways and enhance safety.
By adding these finishing touches to your smokehouse, you can customize its appearance, improve functionality, and create a welcoming outdoor space for smoking meats and other foods.
Thanks to Just Two Farm Kids for sharing strategies on this cement block smokehouse project.
Safety Precautions When Building Your Cement Block Smokehouse
When undertaking the construction of a cement block smokehouse, it’s critical to prioritize safety to prevent accidents and ensure the durability of the structure. Here are some essential safety precautions to follow:
Personal Protective Equipment (PPE):
Wear appropriate PPE, including safety goggles to protect your eyes from dust and debris, work gloves to shield your hands from sharp edges and heavy materials, and sturdy footwear with slip-resistant soles.
Tool Safety:
Familiarize yourself with the proper operation of all tools and equipment needed for the project. Ensure tools are in good condition and use them according to manufacturer instructions. Always handle sharp tools with care and store them in a safe manner when not in use.
Work Area Safety:
Keep the work area clean and organized to minimize tripping hazards. Remove obstacles and debris from pathways, and ensure adequate lighting for clear visibility, especially in dimly lit areas. Secure loose items to avoid them from falling and causing injury.
Proper Lifting Techniques:
When lifting heavy materials such as cement blocks or plywood sheets, use proper lifting techniques to avoid strain or injury. Bend your knees, keep your back straight, and lift with your legs rather than your back. Use mechanical aids such as dollies or enlist the help of others for heavy lifting tasks.
Stability of Cement Blocks:
Ensure that cement blocks are stacked securely and aligned properly to maintain stability throughout the construction process. Use a level to ensure each row of blocks is plumb and level before proceeding to the next course. Avoid stacking blocks too high without proper reinforcement to prevent collapse.
Fire Safety:
If incorporating a firebox into your smokehouse design, exercise caution to prevent fire hazards. Use fire-resistant materials for the firebox construction and ensure proper ventilation to prevent the buildup of combustible gases. Keep flammable materials away from heat sources, and have a fire extinguisher readily available in case of emergencies.
Weather Awareness:
Be mindful of weather conditions and avoid working in extreme heat, cold, or inclement weather. Take precautions to protect yourself from sun exposure, dehydration, or hypothermia, depending on the prevailing weather conditions. Stay hydrated and take regular breaks as needed.
Electrical Safety:
If using power tools or electrical equipment, observe proper electrical safety practices. Use grounded outlets and extension cords rated for outdoor use, and keep cords away from water sources to avoid electric shock hazards. Inspect cords for damage before each use.
Children and Pets:
Keep children and pets away from the construction site to prevent accidents or injuries. Erect barriers or fencing around the work area to restrict access, and supervise children closely when they are nearby.
First Aid Preparedness:
Have a first aid kit readily available on-site in case of minor injuries or accidents. Familiarize yourself with basic first aid procedures and know how to respond to common injuries that may occur during construction.
By following these safety precautions, you can minimize the risk of accidents and injuries while building your cement block smokehouse and ensure a safe and successful construction process.
Expert Tips for Smoking with a Homemade Smokehouse
Smoking meat in a homemade smokehouse can yield delicious results when done correctly. Here are some expert tips to help you achieve the best flavors and textures:
Temperature Control
- Begin Low and Slow: Start your smokehouse at 120°F. Gradually increase the temperature over several hours, but keep it at or below 180°F to ensure even cooking.
- Jerky and Dried Salmon: For these, use a particularly gentle heat increase for the best results.
Managing the Smokehouse
- Keep a Close Watch: Always supervise your smokehouse since it could catch fire if mishandled. For temperature regulation, consider opening the door slightly.
- Door Management: Wooden doors can warp and “burp” open, letting smoke and heat escape. Secure the door with a hasp if necessary.
Meat Preparation
- Choose the Right Cuts: Fattier meats tend to perform better in smoke-cooking than lean ones. Enhance flavor by marinating meats beforehand or injecting them with a diluted brine solution.
- Prepare Cooking Surfaces: Coat surfaces with a vegetable oil spray before adding meat. Ensure you avoid spraying near any open flames.
Wood Chip Maintenance
- Monitor and Replenish: Keep an eye on your wood chips or sawdust throughout the smoking process, adding more as needed to maintain consistent smoke production.
Following these tips will help you make the most of your smoking efforts, resulting in meats with rich and complex flavors. Enjoy the process and savor each delectable bite!
The Wrap Up
Constructing a stunning cement block smokehouse in seven steps is a fulfilling journey that combines practicality with creativity. By meticulously following each step outlined in this guide, you can craft a functional and visually appealing structure that enhances your outdoor cooking experience.
From the initial planning stages to the finishing touches, attention to detail is key to achieving a successful outcome. Safety should always remain a top priority throughout the construction process, with proper precautions taken to prevent accidents and ensure its longevity.
Once completed, your cement block smokehouse will not only serve as a practical space for smoking meats and other delicacies but also as a symbol of your dedication to craftsmanship and culinary excellence. Whether you’re hosting backyard barbecues or enjoying quiet evenings with family and friends, this custom-built smokehouse will be a source of pride and joy for years to come.
Frequently Asked Questions
1. What are the advantages of building a cement block smokehouse?
Building a cement block smokehouse offers several advantages, including durability, thermal insulation, and customization options. Cement blocks provide a sturdy foundation for the structure, while their thermal properties help maintain consistent temperatures for smoking meats and other foods.
Cement block smokehouses offer a high degree of customization, allowing you to design a structure that meets your specific needs and preferences. You can adjust its size, layout, and features to accommodate different smoking projects and enhance its aesthetic appeal.
Whether you prefer a traditional design or a modern aesthetic, cement blocks can be adapted to create a smokehouse that reflects your personal style and culinary aspirations.
2. Do you need any special skills or experience to build a cement block smokehouse?
While some basic DIY skills are helpful, you don’t necessarily need extensive experience to build a cement block smokehouse. Following a detailed guide and taking your time with each step can help ensure a successful outcome. It’s also important to prioritize safety and adhere to proper construction techniques.
2. How long does it typically take to build a cement block smokehouse?
The construction timeline for a cement block smokehouse can vary depending on factors such as the size of the structure, your level of experience, and the availability of materials. In general, it may take several days to complete the project from start to finish.
3. What materials do you need to build a cement block smokehouse?
To build a cement block smokehouse, you’ll need materials such as cement blocks, mortar, metal reinforcement bars (rebar), roofing materials, and ventilation components. You may also choose to add additional features such as smoking racks, a firebox, or insulation, depending on your preferences and budget.
5. Can you customize the design of your cement block smokehouse?
Yes, one of the advantages of building a cement block smokehouse is the ability to customize the design to suit your specific needs and preferences. You can adjust the size, layout, and features of the smokehouse to accommodate different types of smoking projects and enhance its aesthetic appeal.
As your smoking preferences evolve and your culinary skills grow, your cement block smokehouse can adapt to meet changing needs. You can easily modify or upgrade the design to incorporate new features, technologies, or accessories that enhance performance and convenience.
This adaptability ensures that your smokehouse remains a valuable and functional asset for years to come, accommodating a wide range of smoking projects and culinary experiments.
6. Are there any safety considerations you should keep in mind when building a cement block smokehouse?
Yes, safety should always be a top priority when undertaking any construction project. Be sure to wear appropriate protective gear, use proper lifting techniques, and follow safety guidelines for handling tools and equipment. Additionally, ensure the structural integrity of the smokehouse and take precautions to avoid accidents during construction.
Take precautions to prevent falls from elevated surfaces such as ladders or scaffolding. Use stable and properly secured ladders, and maintain three points of contact when climbing or descending. Consider installing guardrails or safety nets to mitigate the risk of falls.
If electrical work is necessary, follow safety protocols to prevent electrical shocks or fires. Turn off power to the work area before starting electrical installations, and use insulated tools and equipment. Ensure all wiring is installed by a qualified electrician and complies with local building codes.
7. Can you use your cement block smokehouse for smoking other foods besides meat?
Yes, a cement block smokehouse can be used to smoke a variety of foods, including fish, vegetables, cheeses, and more. The controlled temperature and airflow inside the smokehouse make it suitable for a wide range of smoking projects, allowing you to experiment with different flavours and ingredients.
A cement block smokehouse offers the versatility to smoke a wide range of foods beyond just meats. Whether you’re a meat lover, vegetarian, or vegan, there are endless opportunities to explore unique flavours and textures by smoking fish, vegetables, cheeses, fruits, nuts, and more in your smokehouse. With a little creativity and experimentation, you can elevate your culinary creations to new heights with the help of your trusty cement block smokehouse.
These FAQs provide helpful insights into the process of building a cement block smokehouse and address common questions that may arise during the project. If you have any additional inquiries or concerns, don’t hesitate to consult a construction expert or reference guide for further assistance.
